Custom Foam Products

Everything from standard to highly engineered solutions.

Along with recent acquisitions, OrCon is dedicated to our internal growth which is translated to your growth in the marketplace. Strategic plant layout and machinery redundancies allow us to position ourselves above the marketplace to ensure your parts are manufactured to specification and on time.

While manufacturing in upstate NY, we are able to provide quality parts for you locally and internationally.

Polyethylene Foam

Polyethylene foam offers exceptional versatility and strength, making it ideal for protecting fragile, expensive, or high-value items.

Available in densities from 1.2# to 9# and in various colors, this closed-cell foam provides superior cushioning during shipping and transit.

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At OrCon, we minimize waste by using only as much foam as necessary while delivering reliable protection.

Cross Link Polyethylene (XLPE)

OrCon’s Cross Link Polyethylene is a high-performance, closed-cell foam engineered for demanding protective packaging needs. Known for its exceptional durability, flexibility, and resilience, XLPE resists moisture, chemicals, and repeated impacts—making it ideal for reusable and precision packaging.

With a smooth surface and consistent cell structure, it’s an excellent choice for industries that require both aesthetics and functionality, such as electronics, automotive, aerospace, and medica.

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Polyurethane Foam

Versatile and highly customizable, polyurethane foam is crafted in various densities and colors to meet your application’s exact specifications. OrCon’s die-cutting capabilities ensure a perfect fit for your product, offering superior cushioning and stability.

OrCon’s custom polyurethane foam packaging reduces waste, protects your reputation, and prevents costly reproductions caused by product damage.

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Ready to Protect Your Products with Custom Foam Solutions?

Contact our team to discuss your unique needs, and let’s build a solution together.